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2.0 mm FRP (RAL 9003) + 12 mm PP Honeycomb Core + 1.5 mm Woven Roving FRP (RAL 9003)
FRP Honeycomb Sandwich Composite Panel is manufactured by bonding FRP skins to a PP (polypropylene) honeycomb core using structural adhesives and specialized pressing equipment. The result is a lightweight yet heavy-duty panel with excellent rigidity, waterproof and corrosion-proof durability, designed for demanding flooring and platform applications in RVs and commercial vehicles.
Why Choose This Panel
◊Maximize payload: drastically lighter than steel/heavy aluminum, improving payload and energy efficiency
◊Built to last: waterproof and corrosion-proof; resistant to chemicals and rot for long, low-maintenance service life
◊Rigid & impact resistant: woven roving FRP backing enhances impact performance and structural integrity
◊Easy to clean, consistent appearance:Easy to clean, consistent appearance
Typical Applications
◊Vans / Commercial bodies: cargo van flooring, box body linings, load platforms
◊Trailers & Car Haulers:enclosed trailer floors, ramp surfaces, car hauler decks
◊Recreational Vehicles (RVs: subfloors, bed platforms, partitions / load-bearing bases
◊Specialized Equipment: mobile workshop decks, utility body floors, lightweight partition systems
Technical Specifications
| Thickness | 10mm to 200mm |
| Width | ≤3.2 m |
| Length | ≤16.5m |
| Variety | Trucks |
| Color | Based on RAL/Pantone Card or Customized |
| Core material | PP honeycomb core (thickness/density chosen based on insulation requirements) |
Product Description
This composite panel consists of three functional layers:
◊ 2.0 mm FRP face (RAL 9003) as the durable, corrosion-resistant surface layer
+ ◊12 mm PP honeycomb core as the lightweight, high-rigidity core material
+ ◊1.5 mm woven roving FRP back (RAL 9003) to enhance impact resistance and structural integrity
Produced through controlled bonding and curing, the panel ensures reliable integration between layers and serves as a high-performance alternative to steel, aluminum, or plywood in mobile and industrial applications.
Customization & Supply
· Dimensions: customized length, width, and total thickness per design
· Surface options: colors (including custom RAL codes) and textures (e.g., non-slip, smooth)
· Core options: alternative honeycomb thickness/specs for targeted strength-to-weight performance
· Machining: edge finishing, routed channels, and precision cut-outs available
· Batch supply: stable lead time, project-based supply, and technical collaboration support
